Choosing the Most Suitable Robot for Injection Molding Machines
There are many robots for injection molding machines available in the market, each of which is suited for various injection molding machines with varying clamping forces. In most cases, all models cannot be used in the injection molding process. Therefore, it is more suitable to select a robot that considers many factors, such as performance and accuracy, among others. In this article, we will attempt to provide more details on how to properly choose a robot for injection molding machines.
Evaluating the Precision of the Injection Molding Machine Robot
When selecting a robot for injection molding machines, not only is the cost of the acquisition significant! The productivity of the robot is also very vital. The precision of the injection molding machine robot is very important in precisely locating and picking parts. Topstar injection molding robots incorporate vibration suppression features and are therefore best for high-precision grip injection molding machines. The robots use rack and pinion gearboxes at the rear and front to enhance positioning accuracy. The technology enables five servo motors to be driven more accurately by a servo driver. Three CPU chips are used to achieve a five-axis design, offering high accuracy at low cost.
Analyzing the Injection Molding Machine Robot Speed
Improved speed with superior precision can drive increased productivity, efficiency, and profitability of the injection molding machine directly. On the affordable Topstar injection molding robot, there is a use of a lightweight and high-strength robotic arm, reducing weight by 20%, overall increasing performance and speed. It reduces idle time during movement, enhancing production cycle times.
Analyzing the Overall Performance
For an affordable injection molding robot, the overall performance of it is one of the considerations. Topstar injection molding robots have its own self-designed control system, which may be developed and customized according to customer needs. It also has internal dual systems, so you can have options. Adding to the MODBUSRTU communication protocol, it utilizes cylinders with large holes to develop more thrust force, lifting the load by 20%, and hence being capable of moving bigger-sized parts.
Evaluating Energy Savings
Energy saving in robots may influence overall production cost as the process of injection molding itself is power-consuming, and the major part of this energy is used by the machine and auxiliary equipment. Having an injection molding robot with appropriate energy intake installed in your manufacturing facility has the potential of reducing energy use and operational cost considerably. Topstar injection molding robot utilizes normal DC bus technology in order to adopt an automatic servo OFF mechanism, which saves up to 10% power use.
Integrated Control
Integrated control is the coordination and synchronization of all the robot functions, injection molding processes, and auxiliary equipment in one system. Topstar enables injection molding machines and auxiliary equipment to share a common integrated system via an open architecture control system, not only establishing communication but making equipment connection a development system. This simplifies production and minimizes setup and reconfiguration-related downtime.
Choosing the Most Suitable Robot for Injection Molding Machines Based on Evaluations
An economical injection molding robot should be evaluated based on performance, accuracy, speed, energy saving, integrated control, and other aspects. High-end injection molding robots from Topstar are sure to pass these tests. At the same time, due to their cost-effectiveness, they are more suitable for most manufacturing industries.
Industrial Robots Are Leading a Manufacturing Revolution
Industrial robots now lead the way in a new manufacturing revolution. Firms today prefer to employ automated labor instead of human resources, and for good reasons: industrial robots have an enormous upper hand over man in a factory environment.
- Robots Are Less Expensive Than People Robots can do the same job at a reduced cost since they do not err and do not need healthcare or retirement benefits. This saves businesses money on expenses like hiring new employees, bumping up wages for better workers, and other associated costs.
- Robots Work 24/7 Robots do not get weary of doing repetitive duties, such as transporting parts from one location to another all day!