Injection Robot
Plastic injection molding robots are automated systems designed to handle various tasks in the injection molding process. These robots can significantly improve efficiency, precision, and safety in manufacturing environments. Here are some key points about plastic injection molding robots:
Machine Tending:
Task: Robots can automate the unloading of finished parts from the injection molding machine
Benefits: Reduces the risk of burns to operators, improves consistency, and allows operators to focus on more complex tasks
Insert Molding:
Task: Robots can handle the insertion of components (e.g., threads, pins) into molded parts
Benefits: Increases precision and reduces the likelihood of errors compared to manual handling
Post-Processing:
Task: Robots can perform tasks such as assembly, and packaging of molded parts2
Benefits: Enhances productivity and ensures high-quality finished products
Types of Injection Robots:
3-Axis Injection Robots: Suitable for simple pick-and-place tasks
5-Axis Injection Robots: Offer more flexibility and can handle more complex tasks
6-Axis Injection Robots: Provide the highest level of flexibility and precision, ideal for intricate tasks3
GU Series AC Servo Injection Robots
The GU Series AC Servo Injection Robots seamlessly integrate high speed, precision, and rigidity for superior performance. Incorporating imported motors, renowned for their high speed and robust driving force, ensures the machine’s stability and enhances each injection molding operation with reliable power support.
This high-performance motor enables the device to execute rapid and precise movements throughout the injection molding, leading to heightened production efficiency and superior product quality. Additionally, integrating a streamlined design with an advanced drive control servo system simplifies and enhances the machine’s control system, offering operators a more convenient and efficient control method.
Examining the image, it’s evident that this machine employs lightweight materials and features a refined structure. This design aims to minimize weight without compromising structural integrity, offering enhanced flexibility and efficiency to your production line. A noteworthy aspect is the incorporation of high-precision C-axis technology, empowering the machine to execute operations with exceptional precision, particularly regarding attitude control.
Advantages
- 1. Imported brand absolute value coordinate motor.
- 2. Integrated drive control servo.
- 3. New control system.
- 4. The ultimate in lightweight.
- 5. High precision C-axis (posture part).
Application Industries
- 1. Electronics
- 2. Containers
- 3. 3C home appliances
- 4. Cosmetics
- 5. Auto parts
- 6. FMCG
EU Series AC Servo Injection Robots
The EU series injection molding manipulator incorporates advanced AC servo technology, optimizing motor control and energy-saving algorithms to enhance the energy efficiency of the entire system significantly. This series exhibits a 10% reduction in power consumption compared to traditional injection molding manipulators, contributing to lower energy costs and environmental impact.
The design prioritizes movement speed, resulting in markedly improved operational speed through quicker response times and precise control. Whether executing tasks such as product handling, mold transfers, or other actions, EU series manipulators deliver high-speed and efficient movement, enhancing overall production efficiency. The line speed has been increased by 20%, reducing work cycles and maximizing productivity.
Structural strength and drive system innovations have boosted the maximum lifting capacity by 20%, ensuring stable and reliable performance when handling heavy products or transferring molds. This increased load capacity expands equipment versatility. The manipulator design is flexible and diverse, allowing customization and adjustment according to user needs and providing tailored solutions.
Advantages
- 1.Energy saving: 10% reduction in power consumption.
- 2. Speed: 20% increase in linear speed.
- 3. Load: the maximum lifting weight increased by 20%.
Application Industries
- 1. Electronics
- 2. Containers
- 3. 3C home appliances
- 4. Cosmetics
- 5. Auto parts
- 6. FMCG
AD Series AC Servo Injection Robots
The AD Servo Injection Robots cater to injection molding machines within the clamping force range of 100 to 300 tons, addressing diverse production line sizes and requirements. These robots exhibit stable operational performance, making them suitable for producing small and large products. They offer options of single-stage and telescopic arms to accommodate various working scenarios.
With its short operating radius and quick response time, the single-stage arm is ideal for straightforward grasping and transfer tasks. In contrast, the telescopic arm provides flexibility and adjustability for a broader working range, making it suitable for handling diverse products and complex operating environments.
Leveraging advanced AC servo technology and a precision motion control system, these robots achieve high-precision motion control. Whether it’s position control, speed control, or force control, the Servo Injection Robots execute these tasks accurately, ensuring stability and reliability in product grabbing and transfer.
The AD Series AC Servo Injection Robots offer users reliable and efficient automated solutions featuring a wide clamping force range, single-stage and telescopic arms, high-precision motion control, robust load capacity, and versatile applications. Regardless of production efficiency or product quality, the AD series Injection Robots provide significant advantages and benefits to enterprises.
Features
- 1. There are two arm types available: single-stage and telescopic. The vertical strokes for the single-stage arm are 600/700/800/900, while for the telescopic arm, they are 600/800/900/1000/1200mm. The arms exhibit stable movement, facilitated by a two-section double-speed structure. A high-performance AC servo motor powers the traverse movement.
- 2. Tailoring to diverse product requirements, the robot can collaborate with various grippers and fixtures. This enables the stable and flawless extraction of products from the mold, employing a quick-descent mechanism for efficient removal and a slow-descent approach for precise placement outside the mold.
Application Industries
- 1. Electronics
- 2. Containers
- 3. 3C home appliances
- 4. Cosmetics
- 5. Auto parts
- 6. FMCG
MDE Series AC Servo Injection Robots
The MDE Series AC Servo Injection Robots offer two models, single-stage and telescopic, catering to diverse production requirements. The single-stage model excels in straightforward grasping and transfer tasks, featuring rapid response times and a compact operating radius. In contrast, the telescopic model boasts an adjustable arm length and a broader working range, making it suitable for handling various products and complex operational scenarios.
These robots, designed explicitly for horizontal injection molding machines, incorporate a high-performance AC servo motor drive system, ensuring exceptional power and responsiveness. Precise motor speed and position control enable the MDE series manipulators to achieve high precision and stable operation, providing accurate product grabbing and transfer processes.
The series offers two operation modes: three-axis and five-axis. The three-axis mode is suitable for general grabbing and transfer tasks, providing basic three-directional movement. With increased flexibility and maneuverability, the five-axis mode enables more complex motion control and multi-directional movement, making it suitable for tasks requiring precision assembly and unique configurations.
Additionally, the MDE series provides a range of accessories like suction cups and grippers, allowing users to configure the robots according to specific requirements for more personalized applications.
Features
- 1. The robotic arms come in two types: single-stage and telescopic. The single-stage arm offers vertical strokes of 600/800/900mm, while the telescopic arm provides vertical strokes of 900/1100/1500/1700mm.
- 2. The Three-axis (traverse/crosswise/main arm) and Five-axis (traverse/crosswise/vertical main arm/upright sub-arm) robots are powered by high-performance AC servo motors. These motors deliver excellent performance in high-speed take-out operations, relying on a robust slideway structure for smooth movement and high rigidity. The robots are equipped with an open-style servo location control system, ensuring superior precision in the take-out process.
Application Industries
- 1. Electronics
- 2. Containers
- 3. 3C home appliances
- 4. Cosmetics
- 5. Auto parts
- 6. FMCG
MBW Series AC Servo Injection Robots
The MBW series features an advanced AC servo motor drive system, delivering a consistent and powerful power output. The MBW robotic arm ensures accurate motion control with precise motor speed and position control, guaranteeing precision in product grabbing and transfer processes.
The structural design of the MBW series is highly rigid, providing exceptional stability and earthquake resistance. Whether handling heavy objects or performing intricate operations, the MBW robotic arms maintain stable performance, prioritizing product safety and quality. The series offers single-stage and telescopic models, with the single-stage arm boasting vertical strokes of 600/800/900mm and the telescopic arm offering strokes of 900/1100/1500/1700mm.
Features
- 1. The arm options include both single-stage and telescopic configurations. The single-stage arm offers vertical strokes of 600/800/900mm, while the telescopic arm provides vertical strokes of 900/1100/1500/1700mm.
- 2. The robots in the MBW series are powered by high-performance AC servo motors with three-axis (traverse/crosswise/main arm) and five-axis (traverse/crosswise/vertical main arm/upright sub-arm) configurations. These robots excel in high-speed take-out operations, relying on a robust framework with a high rigidity slideway for smooth movement. Additionally, they feature an open-style servo location controlling system to ensure precise and high-performance take-out processes.
Application Industries
- 1. Electronics
- 2. Containers
- 3. 3C home appliances
- 4. Cosmetics
- 5. Auto parts
- 6. FMCG
Sprue Picker Injection Robot
Introducing our Topstar robot, designed for gate-picking tasks in injection molding. This cutting-edge robotic system combines advanced technology and sophisticated mechanical design to increase production efficiency and accuracy. The robot has a wrist rotation mechanism to facilitate product rotation operations and can achieve precise 90° rotation to meet various process requirements and production needs. Whether horizontal or vertical rotation is required, the robot can respond flexibly.
In addition, the robot arm has two distinctive features: a single-stage design and a telescopic design. The single-stage arm is simple and compact, making it ideal for setups with limited space, ensuring precise motion control. On the other hand, the telescopic arm has an adjustable telescopic function. It is flexible to meet the requirements of different working distances, making it very suitable for production lines and various working environments.
Features
- 1. There are two types of arms-single stage and telescopic.
- 2. The vertical stroke for single stage is 650mm and for telescopic is 750mm.
- 3. This series equipped with wrist rotation mechanism and gripper sensor can rotate products with 90°.
Application Industries
- 1. Electronics
- 2. Containers
- 3. 3C home appliances
- 4. Cosmetics
- 5. Auto parts
- 6. FMCG